INT-MIX-2-2.1.1

Infusion, Maceration and Sous-Vide

How maceration, infusion and sous-vide extraction work, with practical ratios, timings and the over-extraction risks, plus the difference between barrel-ageing and bottle-ageing a batch.

You have a case of Amalfi lemons, a bottle of unremarkable vodka and four days before the guests board. By Friday the vodka can taste of the coast you are sitting in — but only if you understand what you are actually doing, which is extracting flavour compounds into alcohol at a controlled rate.

What Is Happening Chemically

Ethanol is a better solvent than water for most aromatic compounds. Maceration is soaking a solid ingredient in spirit at ambient temperature; infusion is the general term for the resulting flavour transfer. Higher ABV extracts faster and pulls more of the harsh, bitter compounds; lower ABV extracts slowly and more selectively. Heat accelerates everything, including the things you do not want.

The failure mode is almost always over-extraction: bitterness from pith, tannin from stems and spice husks, vegetal notes from herbs left in too long.

Ingredient Typical ratio (per 700 ml) Time at ambient Watch for
Citrus zest (no pith) Zest of 4-6 fruit 12-24 hours Pith turns it bitter fast
Vanilla pod, split 2 pods 5-7 days Very forgiving
Coffee beans, cracked 60 g 4-8 hours Turns ashy overnight
Chilli 1-2, split 30 min - 2 hours Taste every 15 min
Fresh herbs 20-30 g 1-4 hours Goes grassy, then swampy
Cinnamon, cassia 2 sticks 2-3 days Overpowers everything
Black tea 8 g 20-40 minutes Tannin, then astringency

Taste on a schedule. Set a timer and taste; do not "leave it and see".

Sous-Vide Infusion

A vacuum bag and a circulator compress days into an hour by raising temperature while keeping the volatiles sealed in.

  • Bag the spirit and the flavouring, remove air, seal.
  • Run at 50-60 °C for 1-2 hours. Above about 60 °C you start driving off aromatics and cooking a vegetal note into herbs.
  • Chill the bag fully before opening. Ethanol vapour in a hot bag is both a flavour loss and a genuine flash-fire hazard near any ignition source.
  • Strain through a fine sieve, then a coffee filter or Superbag.

Sous-vide is excellent for spice, citrus, vanilla and fruit; it is poor for delicate fresh herbs, which cook.

Ageing a Batch

Barrel-ageing a batched cocktail (a Negroni, a Manhattan) puts a large liquid into a small oak vessel, so the surface-area-to-volume ratio is high and extraction is fast: a 2-litre barrel can over-oak a batch in 2-3 weeks, where a distillery cask takes years. Taste weekly from the first week. Bottle-ageing — batching a stirred drink with its dilution water and resting it in glass — softens the drink without adding oak, and is the safer, more useful technique at sea.

Onboard Notes

  • Label and date everything the moment it is made: contents, ABV, start date, expected pull date, your name. An unlabelled jar of brown liquid in the galley fridge is a food-safety failure and a chief stew's nightmare.
  • Any infusion containing fresh fruit, herbs or dairy is a perishable food, not a shelf-stable spirit. Refrigerate, date it, and apply the yacht's shelf-life rules.
  • Secure jars and barrels for sea. A part-full barrel on a swinging shelf is a heavy, breakable, staining object.
  • Infusions change the duty status of nothing, but do not open bond stock for experiments without the chief stew's authorisation.

Practice questions

5 questions
recallcore

recall · core

Explain the difference between maceration and sous-vide infusion, and give the working parameters for each.

recallcore

recall · core

What is the most common failure mode in infusion, and how do you avoid it?

scenariostretch

scenario · stretch

Explain the difference between barrel-ageing and bottle-ageing a batched cocktail, and say which you would prefer at sea.

scenariocore

scenario · core

You have made a batch of chilli-infused tequila and a jar of fresh strawberry-infused vodka. What must happen before you go off watch?

oralstretch

oral · stretch

Explain why a higher-proof spirit is not automatically better for an infusion.

Independent study. xplor is not an IAMI- or PYA-accredited GUEST training provider. This course covers the ground assessed in GUEST Unit 15; it awards no GUEST unit, certificate or Certificate of Competency and does not count toward one.

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