AEC2-L1.2

Cooling, lubrication and transmission

The cooling, lubrication and transmission systems all need routine servicing to stay reliable, and the AEC 2 holder maintains them. This lesson covers each in turn.

Servicing the systems

  • Cooling: change the raw-water impeller, check the anodes, inspect the heat exchanger, and check the coolant strength and level.
  • Lubrication: change the oil and filter with the engine warm, check for emulsified (milky) oil that signals water ingress, and use the correct grade.
  • Transmission: check the gearbox oil, the coupling and the stern gland or shaft seal, and grease or adjust as required.
  • Belts and pulleys: check alignment, tension and wear, and carry spares.

Changing the raw-water impeller

Renewing a raw-water impeller

  1. Shut the raw-water seacock so the sea cannot flood in.
  2. Remove the pump cover, note the impeller's orientation, and ease the old impeller out.
  3. Fit the new impeller the correct way round, lightly lubricated, with a new gasket or O-ring.
  4. Refit the cover, open the seacock, start the engine and confirm cooling water at the exhaust; account for any vanes lost from the old impeller.

WARNING — Account for every vane If the old impeller has lost vanes, find them — they lodge in the heat exchanger and cause overheating if left behind. Never refit the cover until you know where every piece went.

NOTE — Milky oil means water has got in Emulsified, milky oil on the dipstick means water has entered the lubrication system, from a leak or a cooling fault. Investigate the cause before running the engine on.

Practice questions

5 questions
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Milky, emulsified engine oil on the dipstick suggests: (a) Normal running (b) Water has got into the oil (c) Too much fuel (d) A flat battery

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Before removing the raw-water pump cover to change the impeller, you must: (a) Run the engine hard (b) Shut the raw-water seacock (c) Charge the battery (d) Drain the fuel

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After fitting a new impeller you should: (a) Leave the cover off (b) Confirm cooling water at the exhaust and account for any lost old vanes (c) Run at full power immediately (d) Ignore the old impeller

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Engine oil is best changed when it is: (a) Stone cold (b) Warm, so it drains fully and carries away contaminants (c) Frozen (d) Full of water

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The stern gland or shaft seal is checked because it: (a) Charges the battery (b) Keeps seawater from entering along the propeller shaft (c) Cools the fuel (d) Filters the air

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