AEC2-L2.2

Systematic fault diagnosis

Finding a fault quickly means working logically rather than guessing, and reading the clues the engine gives. This lesson covers a systematic approach to diagnosis and reading exhaust smoke.

A logical method

  1. Observe the exact symptom — will it start, does it run, does it overheat, is there smoke or an unusual noise?
  2. Reason from the engine's needs — air, fuel, compression, cooling, electrics — and decide which is likely missing.
  3. Check the simple, likely and accessible things first: fuel, filters, the seacock, the belt, the battery.
  4. Change one thing at a time and re-test, so you know exactly what fixed it.

Reading exhaust smoke

Exhaust smoke Common meaning
Black Incomplete combustion — overload, a choked air filter, or injector trouble
Blue Oil being burnt — a worn engine, or the sump overfilled
White Water or unburnt fuel — a cold engine, water in the fuel, or a head-gasket fault
Exhaust smoke as a diagnostic clue.

TIP — The engine is telling you something Smoke, noise, temperature and the gauges are all clues. A methodical engineer reads them together rather than reacting to one, and narrows the fault down to air, fuel, compression, cooling or electrics.

WARNING — Don't just keep running a smoking engine Persistent black smoke means the engine is overloaded or not burning its fuel properly, and blue means it is burning oil. Find and fix the cause rather than pressing on, or the small fault becomes a big one.

Practice questions

5 questions
recallcore

recall · core

Persistent black exhaust smoke most commonly indicates: (a) Oil being burnt (b) Incomplete combustion — overload or restricted air/fuel (c) Water in the cylinder (d) A flat battery

recallcore

recall · core

Blue exhaust smoke usually means: (a) Water in the fuel (b) Oil being burnt (worn engine or overfilled sump) (c) Perfect combustion (d) A cold engine

recallcore

recall · core

A systematic diagnosis reasons from: (a) The weather (b) The engine's needs — air, fuel, compression, cooling, electrics (c) The crew list (d) The chart

recallcore

recall · core

White smoke on a warm engine can indicate: (a) Overload (b) Water in the fuel or a head-gasket fault (c) Oil being burnt (d) Nothing

recallcore

recall · core

The right way to test a suspected fix is to: (a) Change everything at once (b) Change one thing at a time and re-test (c) Ignore the result (d) Replace the engine

AI-drafted catalogue content pending SME review. Verify against current provider materials.

School